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DC Arc Testing--An Industry First for Kinectrics

Kinectrics is pleased to announce a new facility to provide DC testing services with particular capabilities for DC arc hazard testing that have never before been available to the power industry.

Kinectrics has purchased laboratory equipment and created an original technical design for DC arc testing that is exclusive to its High Current Laboratory. “We made something simple and practical that can do the job,” said senior Kinectrics engineer Carl Keyes, of the service.

With this new facility, Kinectrics has expanded to handle the full spectrum of both AC and DC arc testing. Further, with a long established background in comprehensive AC testing, Kinectrics has unique expertise in the controlling and measuring of electrical arcs to produce data that can be used to quantify the associated hazards. “That is the special ability we bring to this work,” emphasizes Keyes. The similar lab set-ups used for both DC and AC arc testing also provide the opportunity to apply cross-correlations and establish quantifiable differences related to test data. 

Bruce Power, a key client has promoted the development of DC Arc testing at Kinectrics. This organization recognized the need for improved capabilities in the industry and took action to initiate a project in this area. In parallel, the IEEE has formed a committee to raise funding for arc testing in general, including further DC arc testing. 

Injuries due to burns from the radiated energy of DC arcs are a serious safety concern. Examples of specific DC arc hazard locations include: battery banks in transmission and generation stations and transit power rails that utilize DC current. Kinectrics’ purpose in expanding its test capability is to facilitate the gathering of new knowledge on arc hazards to aid in the selection of appropriate personal protective clothing and equipment. “It’s all about safety,” confirms Steve Cress, principal engineer and Kinectrics T&D Department Manager, noting that “industry studies have found that the majority of deaths in electricity-related incidents have been due to burns”.  

Kinectrics newly-expanded HC Lab Facility provides the ideal location for DC Arc testing. The initial demonstration was carried out at Kinectrics on February 2, 2007. The session was attended by several representatives from the IEEE, Bruce Power and the CANDU Owners Group (COG). The IEEE reps who attended the initial demo were very impressed with the results and remarked that now in the 21st century, “the industry is finally starting to acquire knowledge” in the important area of DC arc hazards.

Kinectrics’ DC testing capability was developed rigorously over a 6 month period.  “We took baby steps,” says Keyes, “in gradually increasing the current in the trial runs.”  The system is modular and can be operated in parallel for higher capacity. When fully assembled, the DC test equipment will deliver a maximum of 30,000 amps and up to 800 volts.

“We will analyze the resulting data from a matrix of tests with varied parameters, in order to approximate real-world conditions,” said Keyes. As an added benefit, the new facility means Kinectrics can also offer clients expanded capabilities for DC short circuit testing, interruption tests, and even more flexible low voltage AC testing.

The next testing session for the new DC Arc facility has been tentatively scheduled for March.

For more information, contact Carl Keyes, 416.207.6000 x5902, carl.keyes@kinectrics.com

Content last modified: 2007-02-23